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  • Asphalt Scale Software & Loadout Automation

    Reliable Software and Automation Solutions for Asphalt Producers and Contractors

    Asphalt Software Solutions for Paving and Asphalt Operations

    Interface Logic Systems provides asphalt scale software and loadout automation solutions designed to improve productivity, accuracy, and profitability for both small independent paving operations and large multi-site asphalt enterprises.

    ScaleQ helps asphalt producers manage weighing, loadout operations, inventory, dispatch, and customer transactions while maintaining visibility into production and material movement throughout the operation.

    Whether supporting a single asphalt plant or multiple facilities, ScaleQ provides the tools needed to streamline operations and improve decision-making.

    Asphalt Automation and Production Management

    Modern asphalt operations depend on accurate weighing, efficient loadout processes, inventory visibility, and reliable production management.

    ScaleQ helps asphalt producers:

    • Manage customer orders and deliveries
    • Automate loadout operations
    • Track inventory and production activity
    • Improve truck throughput
    • Reduce manual data entry
    • Improve operational visibility
    • Maintain accurate transaction records

    These capabilities help asphalt operations improve efficiency while maintaining accountability across production, loadout, and delivery activities.

    ScaleQ Software for Asphalt Operations

    ScaleQ includes a sophisticated database designed specifically for asphalt production and paving operations.

    The system tracks critical operational information including:

    • Customers
    • Jobs and projects
    • Materials and mix designs
    • Haulers and trucks
    • Ticketing and transaction history

    Ticketing is designed for speed and accuracy. Default transaction values can be assigned to reduce data entry and improve consistency.

    Special pricing can be configured using the ScaleQ Catalog feature to support contract pricing, job-specific pricing, discounts, and other customer requirements.

    Automated Loadout and Silo Control

    ScaleQ supports automated loadout operations with flexible configuration options designed to meet the needs of individual facilities.

    Capabilities include:

    • Multiple silo configurations
    • Net weight loading
    • Load-to-gross weight control
    • Multiple material drops by truck
    • Fixed freefall compensation
    • Automatic freefall compensation

    These tools help improve loading accuracy while reducing operator intervention and supporting efficient truck movement through the facility.

    Designed and Built by ILS

    Interface Logic Systems designs and builds Loadout Control Interfaces for asphalt facilities and bulk material operations.

    These systems can be integrated with:

    • Silo discharge gates
    • Safety gates
    • Traffic control systems
    • Vehicle positioning sensors
    • Silo level indicators
    • Belt scales
    • Relay controls
    • Plant automation equipment

    By integrating ScaleQ directly with loadout equipment, operations can automate loading functions while maintaining visibility and control throughout the process.

    Inventory Tracking and Material Accountability

    Maintaining accurate inventory information is critical to asphalt production.

    ScaleQ supports silo and material inventory tracking through automated inventory adjustments based on production and shipment activity.

    Additional capabilities include:

    • Inventory reconciliation
    • Production tracking
    • Waste adjustments
    • Shipment adjustments
    • Manual inventory corrections
    • Material accountability reporting

    These tools help asphalt producers maintain better control over inventory levels and operational performance.

    Attended and Unattended Weighing Flexibility

    ScaleQ Loadout systems can be used with truck scales or weigh hoppers that provide digital weight information.

    Additional automation options include:

    • Traffic control systems
    • RFID vehicle identification
    • Digital video image capture
    • Digital signature capture
    • Driver communication systems
    • Remote ticket printing
    • Electronic ticket delivery

    High-volume facilities can dedicate one scale to unattended operation for company vehicles and frequent customers while maintaining attended scales for walk-up or infrequent traffic.

    This approach helps reduce wait times and improve throughput while maintaining flexibility.

    Improving Throughput and Reducing Delays

    Efficient truck movement is essential for profitable asphalt operations.

    ScaleQ helps improve throughput through:

    • Automated loadout control
    • RFID vehicle identification
    • Traffic management systems
    • Driver self-service options
    • Unattended weighing systems
    • Order dispatch integration

    By reducing manual processes and streamlining driver interactions, plants can process more trucks while maintaining accurate transaction records.

    Order Dispatch and Operational Efficiency

    ILS offers Order Dispatch Central as an optional module that integrates directly with the ScaleQ database.

    This tool allows personnel to:

    • Enter orders against existing jobs
    • Assign trucks to specific orders
    • Improve dispatch visibility
    • Improve load accuracy
    • Reduce operational delays
    • Increase overall efficiency

    Order Dispatch Central helps support accurate fulfillment while providing greater visibility throughout the delivery process.

    Reporting and Business Intelligence

    ScaleQ includes a comprehensive suite of industry-specific reporting tools designed for asphalt operations.

    Reports provide detailed and summary information for:

    • Customers
    • Jobs
    • Haulers
    • Trucks
    • Materials
    • Production activity
    • Transaction history

    The optional ILS Report Design Package allows users to create custom reports using any available database field, including user-defined fields.

    Reports can be:

    • Printed
    • Exported to PDF
    • Exported to HTML
    • Exported to CSV
    • Exported to XLSX
    • Distributed by email

    Access to accurate operational information helps support business decisions, inventory management, production planning, and customer service.

    Complete Asphalt Weighing and Automation Solutions

    ScaleQ supports a complete ecosystem of software, automation, and industrial hardware technologies including:

    • Unattended weighing kiosks
    • RFID vehicle identification systems
    • Remote ticket printers
    • Traffic control systems
    • Loadout control interfaces
    • Digital signature capture systems
    • Vehicle positioning systems
    • Driver communication systems
    • Video monitoring systems

    Together, these technologies provide a complete solution for asphalt production, weighing, inventory management, dispatch, loadout automation, and operational visibility.

    Talk With an Industry Specialist

    An ILS solution specialist can help determine the best weighing, loadout automation, inventory management, and operational control solution for your asphalt operation based on your workflow, production requirements, traffic patterns, and business goals.